Existing and proposed control design of the considered furnace, p.56 ,
, , p.62
, , p.68
, 71 5.3.2 Observer design for output feedback, p.72
, , p.78
, , p.82
, , p.84
, 86 5.4.2 Control of walking beam reheating furnace . . . . . . . . . . . . . . . . . . . . . . . . 89
, , p.91
, , p.97
, 6 Slab temperature control 99
100 6.1.1 Qualitative control objectives and constraints, p.100 ,
103 6.1.2.1 Constraint of zone temperature set-points, p.105 ,
107 6.2.2 Continuous-time problem, MPC strategy applied to slab temperature control, p.113 ,
, , p.114
, , p.116
120 6.3.1 Simulation-based optimization 121 6.3.2 Direct search methods Pattern search methods, p.127 ,
, , p.130
, , p.132
, , p.135
, , p.14
Hierarchical cascade structure of control system, p.16 ,
Lateral view of a walking beam slab reheating furnace ,
Top view of a walking-beam slab reheating furnace, p.20 ,
Example of path-time diagram of slabs ,
Heating curve of a slab with respect to its position, p.22 ,
Instrumented bloom with thermal box before charging into the furnace, p.23 ,
Energy flows in a walking-beam reheating furnace, p.24 ,
Simplified geometry of walking beam reheating furnace, p.31 ,
, , p.31
Temperature profile of 2n + 1 points inside a slab, p.34 ,
, , p.36
Assumption of local radiation for a slab i residing in zone j, p.37 ,
Overheating of slab due to stops; waste of energy, p.41 ,
Grid-point discretization for one-dimensional heat conduction problem, p.42 ,
Variation of temperature with time for three different schemes, p.44 ,
Radiation exchange between different surfaces, p.44 ,
, Averaged slab temperature from validation experiment of the dynamical furnace model, p.47
Heating trajectory of slab inside reheating furnace, p.57 ,
Hierarchical cascaded structure of reheating furnace, p.57 ,
, , p.58
, , p.59
, , p.61
, , p.62
, , p.63
, , p.64
Controllable zones of walking-beam reheating furnace, p.65 ,
, , p.65
, , p.66
, Step signal of zone heating 1, p.66
, , p.68
, , p.69
, , p.70
, , p.70
, , p.72
, , p.76
, , p.77
, , p.83
,
, , p.88
, , p.88
, , p.89
, , p.89
, , p.90
, , p.91
, Transient behavior of zone temperature controlled by PID controllers and distributed MPC, p.92
, Overshoot effect of temperature controlled by distributed MPC and PID controllers, p.93
, , p.93
Variations of temperature set-points calculated by level 2, p.94 ,
, , p.94
, , p.95
, , p.96
31 histogram of specific energy consumption, p.96 ,
, , p.97
, , p.99
Cascaded closed-loop of the furnace control system with MPC strategy, p.100 ,
, Variation of desired final slab temperatures in an operation of the considered furnace, p.102
,
, , p.105
, Constraints on final slab temperature profile, p.106
, , p.107
, Distinction between S in (? ) and S 1 (? ) for furnace operation during prediction horizon ?, ? + ?t P 108
MPC applied for slab temperature control: a) at time ? , b) at time ? + ?? s, p.110 ,
, Heating of consecutive slabs that have big difference on desired final temperature, p.116
, Variation of weighting coefficient on final slab temperature error according to slab position, p.118
, Different stages of heating process, p.118
, Variation of weighting coefficient on temperature gradient according to slab position, p.118
Weighting coefficients according to slab position and time, p.119 ,
, , p.121
Simulation-based calculation of the existing level 2 of the furnace, p.122 ,
Example of search pattern in ? 2 with a given step length parameter ? k, p.124 ,
, , p.127
Reflection of worst vertex on the centroid of the opposite face in ? 2 and ? 3, p.128 ,
) fail to replace best vertex x k and the edges adjacent to x k is reduced to continue the algorithm, Reflections, issue.1 2 5, p.128 ,
, Reflection, expansion, and contraction moves of Nedlder-Mead simplex method, p.129
Reducing of the simplex when reflection, expansion, contraction moves fail to replace the best vertex x k, p.129 ,
Rosenbock's method in problem of dimension 2, p.131 ,
, , p.131
Simulation-based optimization of the MPC strategy, p.132 ,
Software-based simulation environment, p.135 ,
, , p.136
, , p.136
Residence time of slabs 1 to 399, p.137 ,
Residence time of slabs 400 to 783, p.138 ,
Position-time diagram of slabs 179 to 189, p.138 ,
Position-time diagram of slabs 506 to 606, p.139 ,
Desired final temperature of slabs 1 to 399, p.140 ,
Desired final temperature of slabs 400 to 783, p.140 ,
, , p.141
, , p.141
, , p.142
Temperature set-point of soaking zone calculated by MPC controller compared to that of the existing controller, p.143 ,
Temperature set-point of zone heating 2 calculated by MPC controller compared to that of the existing controller, p.143 ,
Temperature set-point of zone heating 1 calculated by MPC controller compared to that of the existing controller, p.144 ,
Temperature set-point of zone preheating calculated by MPC controller compared to that of the existing controller, p.144 ,
Final temperature of slabs 1 to 202, p.145 ,
, Final temperature of slabs 203 to 404, p.146
, Final temperature of slabs 405 to 606, p.147
Final temperature of slabs 607 to 783, p.148 ,
, Histogram of error of final slab temperature: MPC controller; Existing controller, p.148
, , p.149
Histogram of final slab temperature gradients, p.149 ,
, , p.150
, , p.151
, , p.151
, , p.152
, , p.152
, , p.153
, , p.154
, , p.154
, , p.155
, , p.155
, , p.156
, , p.156
Average temperature trajectory of 900 slabs, p.157 ,
Average temperature gradient of 900 slabs, p.157 ,
, , p.158
, Total fuel consumption of the, p.158
, , p.163
Simulation diagram of scheduling optimization, p.170 ,
, , p.171
Discharging time interval of events j = 1 to j = 450, p.171 ,
Discharging time interval of events j = 451 to j = 900, p.172 ,
Average final temperature of slabs j = 1 to j = 450, p.172 ,
Average final temperature of slabs j = 451 to j = 900, p.173 ,
, , p.173
, , p.174
, , p.174
Furnace throughput rate measured at discharging events j = 1 to j = 450, p.175 ,
Furnace throughput rate measured at discharging events j = 451 to j = 923, p.175 ,
Average temperature of slab number 570, p.176 ,
Average temperature gradient of slab number 570, p.177 ,
, , p.177
, , p.179
Temperature trajectory of the strip through different zones, p.180 ,
, , p.181
, , p.182
, , p.183
, Internal structure of hot blast stoves, p.184
blast air, waste gas) and the solid (refractory layers) at different levels of a hot blast stove, p.185 ,
, , p.185
1 Trial points of coordinate search in ? 2 for a given step length 196 B.2 All possible trial steps for coordinate search in ? 2 ;? : f (x i k ) ? f (x k ) ,
List of Tables 3.1 System of equations for radiative heat transfer inside reheating furnace, p.45 ,
, , p.91
104 6.2 Constraints of slab temperature profile, Constraints on zone temperature set, p.107 ,
, , p.115
, Difference between steady-state model used in furnace observer and set-point optimizer, p.122
, , p.142
, , p.145
Deviation of final slab temperature from the desired value, p.147 ,
, , p.158
, Final slab temperature and temperature gradient with MPC strategy and the existing controller, p.174
, , p.176
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